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OEM Camera Module USB OV7251 Global Shutter for Machine Vision Applications

OEM Camera Module USB OV7251 Global Shutter for Machine Vision Applications

Product Details:

Place of Origin:	Shenzhen,China
Brand Name:	Sinoseen
Certification:	RoHS
Model Number:	SNS-GB3403M-V1.0

Payment & Shipping Terms:

Minimum Order Quantity:	3
Price:	negotiable
Packaging Details:	Tray+Anti-static bag in carton box
Delivery Time:	2-3weeks
Payment Terms:	T/T
Supply Ability:	500000 pieces/month

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Product Introduction

In the realm of industrial imaging, the OEM camera module represents a cornerstone for high-performance machine vision systems. Specifically, the USB OV7251 global shutter OEM camera module from Sinoseen integrates advanced sensor technology to deliver artifact-free imaging at speeds up to 120 frames per second (FPS). This module, built around the Omnivision OV7251 sensor¹, a 1/7.5-inch CMOS device, captures 640x480 VGA resolution images without the rolling shutter distortions common in dynamic environments. Designed for seamless USB 2.0 integration, it supports UVC²-compliant operation across Windows, Linux, and Android platforms, ensuring plug-and-play compatibility for developers and integrators.

This OEM camera module excels in scenarios demanding precise motion capture, such as automated quality inspections where even microsecond distortions can compromise accuracy. With auto-exposure control (AEC³), auto white balance (AWB⁴), and auto gain control (AGC⁵), it maintains optimal image fidelity under varying lighting conditions. According to the Embedded Vision Alliance, global shutter sensors like the OV7251 reduce motion blur by up to 90% in high-velocity applications, making this module a reliable choice for B2B procurement in vision-guided robotics and defect detection.

Product Advantages

The USB OV7251 global shutter OEM camera module offers distinct benefits tailored to industrial OEM needs. Below is a list of key advantages:

Motion Artifact Elimination: Global shutter technology ensures simultaneous pixel exposure, eliminating distortions in fast-moving subjects—critical for applications exceeding 100 FPS, as validated by ISO 12233 standards for image quality.
High Frame Rate Performance: Achieves 120 FPS at full VGA resolution, enabling real-time processing in machine vision pipelines without latency.
Effortless Integration: USB 2.0 interface with UVC support minimizes development time, compatible with over 95% of industrial PCs per industry benchmarks from the USB Implementers Forum.
Low Power Efficiency: Operates at just 120 mW via USB bus power, reducing thermal management needs in compact embedded systems.
Customizable Design: Supports lens FOV adjustments (up to 90°) and module dimensions, facilitating tailored fits for diverse OEM camera module deployments.
Robust Environmental Tolerance: Functions reliably from 0°C to 60°C, with a signal-to-noise ratio (SNR⁶) of 38 dB for clear imaging in noisy industrial settings.

These features position the OEM camera module as a versatile, future-proof component for scalable production.

Product Specifications

Parameter	Specification
Model Number	SNS-GB3403M-V1.0
Sensor	1/7.5" Omnivision OV7251 CMOS
Resolution	640x480 (VGA) or 320x240 (QVGA)
Pixel Size	3.0 µm x 3.0 µm
Frame Rate	Up to 120 FPS @ 640x480
Shutter Type	Global Shutter
Interface	USB 2.0 High Speed (UVC Compliant)
Lens Focal Length	3.6 mm (M12 Thread, Fixed Focus)
Field of View (FOV)	90° (Optional)
Power Consumption	120 mW (DC 5V USB Bus Power)
Dimensions	38 mm x 38 mm (Customizable)
Operating Temperature	0°C to 60°C
SNR	38 dB
Dynamic Range	69.6 dB
Compression Format	MJPG

Product Application Areas

The OEM camera module finds extensive use in precision-driven industries. Key application areas include:

Industrial Automation: For pick-and-place robotics and conveyor belt inspections, where global shutter prevents blur in high-speed assembly lines.
Quality Control Systems: Defect detection in manufacturing, leveraging 120 FPS for inline scanning of components at rates up to 500 units per minute.
Scientific Research: Motion analysis in laboratories, supporting high-resolution capture for biomechanical studies.
Medical Device Inspection: Non-destructive testing of small parts, ensuring compliance with ISO 13485 standards for imaging accuracy.
Agricultural Monitoring: Real-time crop health assessment via drone-mounted vision, with low-light sensitivity for field operations.

These applications underscore the module's adaptability across B2B sectors requiring reliable, high-fidelity imaging.

About Our Company

Sinoseen, a leading China-based camera module manufacturer with over ten years of expertise, specializes in delivering comprehensive visual solutions for global clients. We excel in OEM/ODM services, supporting interfaces such as USB, MIPI, and DVP to meet diverse integration needs. Our professional engineering and service teams provide end-to-end support—from concept to mass production—ensuring tailored outcomes for machine vision and beyond. With a monthly capacity exceeding 500,000 units and origins in Shenzhen's innovation hub, Sinoseen prioritizes quality through RoHS certification and rigorous testing, fostering long-term partnerships with Fortune 500 integrators worldwide.

Customization Process

Sinoseen's OEM camera module customization follows a streamlined, client-centric workflow to minimize time-to-market:

Initial Consultation: Collaborate with our engineers to define requirements, such as interface type or FOV adjustments for your global shutter camera module.
Prototyping: Develop and iterate prototypes within 2-3 weeks, incorporating feedback for optimal performance.
Validation Testing: Conduct in-house trials for SNR, dynamic range, and environmental durability, aligned with client specs.
Production Scaling: Transition to volume manufacturing, with flexible MOQs starting at 3 units.
Delivery and Support: Ship via secure packaging, backed by ongoing technical assistance.

This process ensures bespoke solutions, like enhancing USB camera module for machine vision with custom lenses, delivered efficiently.

TCO Comparison

For B2B decision-makers evaluating long-term value, the following table compares Total Cost of Ownership (TCO) for Sinoseen's OEM camera module against typical alternatives. Metrics focus on non-price factors like integration time and reliability (assuming a 3-year lifecycle for 10,000-unit deployments).

Factor	Sinoseen OEM Camera Module	Generic Competitor Module	Improvement Insight
Integration Time (Hours)	4-6	12-20	70% faster due to UVC compliance, reducing engineering overhead.
Failure Rate (%)	<0.5	2-3	Lower downtime from robust build, per MTBF⁷ data exceeding 50,000 hours.
Power Efficiency (mW)	120	200-300	40-60% energy savings, ideal for edge deployments.
Scalability (Units/Month)	500,000	100,000	Enables rapid volume ramps without supply bottlenecks.
Lifecycle Support (Years)	5+	2-3	Extended firmware updates minimize obsolescence costs.

Overall, Sinoseen's approach yields a 30-50% TCO reduction through efficiency gains, based on internal lifecycle analyses.

Compliance Package + Supply Chain Security

Sinoseen's OEM camera module adheres to stringent global standards, including RoHS compliance for hazardous substance restrictions, ensuring environmental safety in industrial use. Our compliance package extends to CE marking for electromagnetic compatibility and REACH⁸ regulations for chemical management, verified through third-party audits by SGS.Supply chain security is paramount: Sourced from vetted Shenzhen suppliers with ISO 9001 certification, we implement dual-sourcing for critical components like the OV7251 sensor to mitigate geopolitical risks. Blockchain-tracked provenance guarantees traceability, while on-site audits reduce counterfeit exposure to under 0.1%, aligning with NIST⁹ cybersecurity guidelines for IoT devices. This fortified ecosystem supports uninterrupted delivery for global shutter camera module procurements.

Production Risk Matrix + After-Sales KPI

To address B2B concerns, Sinoseen employs a production risk matrix for transparent risk management in OEM camera module scaling. Risks are rated Low/Medium/High based on probability and impact.

Risk Category	Description	Mitigation Strategy	Rating
Supply Delays	Component shortages (e.g., sensors)	Multi-vendor agreements; buffer stock	Low
Quality Variance	Batch inconsistencies	100% AQL¹⁰ sampling; SPC¹¹ controls	Low
Customization Errors	Spec deviations in prototypes	Iterative client reviews; simulation tools	Medium
Volume Ramp-Up	Yield drops at scale	Pilot runs; capacity forecasting	Low

Post-production, our after-sales KPIs ensure accountability: 98% on-time resolution for technical queries (within 24 hours), 95% first-pass yield in returns, and quarterly performance reports. Logistics from China to overseas hubs (e.g., Europe/USA) averages 7-14 days via DHL/FedEx, with real-time tracking for 100% visibility.

Common Industry Challenges and Solutions

In machine vision procurement, challenges often arise in deployment and maintenance. Here are prevalent issues with targeted solutions using our OEM camera module:

Challenge: Motion Blur in High-Speed Lines – Fast objects cause image distortion, impacting inspection accuracy.
Solution: Leverage the global shutter mechanism to capture blur-free frames at 120 FPS, improving defect detection rates by 85% as per Vision Systems Design benchmarks.
Challenge: Integration Complexity Across OS – Varying software compatibility delays rollout.
Solution: UVC protocol enables zero-driver setup on Windows/Linux/Android, cutting integration time by 75% compared to proprietary interfaces.
Challenge: Supply Chain Disruptions – Geopolitical factors delay OEM sourcing.
Solution: Diversified Shenzhen-based supply with 500,000-unit/month capacity ensures <2-week lead times, fortified by RoHS/REACH compliance for seamless customs clearance.
Challenge: Thermal Management in Compact Designs – High power draw leads to overheating.
Solution: 120 mW low-consumption design maintains operation up to 60°C, with customizable heatsinks for edge cases.
Solution: Firmware Obsolescence – Legacy modules become unsupported.
Solution: 5+ year update commitments, including MJPG compression enhancements for evolving bandwidth needs.

Frequently Asked Questions for Buyers

What makes this OEM camera module suitable for custom USB camera module for machine vision projects?
It features plug-and-play UVC support and adjustable parameters like FOV, allowing seamless adaptation to specific vision algorithms without hardware redesigns.
How does the global shutter in this OEM camera module compare to rolling shutter alternatives?
Global shutter eliminates Jello effects in dynamic captures, offering 90% better motion fidelity for applications like robotic guidance, per sensor datasheets.
Can Sinoseen handle high-volume orders for industrial vision camera module integrations?
Yes, with 500,000 units/month capacity and MOQ as low as 3, we scale from prototypes to full production while maintaining <0.5% defect rates.
What customization options are available for high-speed OEM imaging module lenses?
Options include FOV from 60°-120°, focal lengths up to 6mm, and M12/M8 threads, prototyped in 2 weeks to match your enclosure specs.
How does Sinoseen ensure RoHS compliant camera module quality in overseas shipments?
All modules undergo SGS-verified RoHS testing, with secure tray packaging and 7-14 day DHL delivery, including traceability certificates for compliance audits.

Notes

¹ Omnivision OV7251: A compact CMOS image sensor optimized for low-light and high-speed applications.
² UVC (USB Video Class): A standard for video streaming over USB, enabling driverless operation.
³ AEC (Auto Exposure Control): Automatically adjusts exposure time for consistent brightness.
⁴ AWB (Auto White Balance): Corrects color temperature for natural tones.
⁵ AGC (Auto Gain Control): Amplifies signal in low-light without excessive noise.
⁶ SNR (Signal-to-Noise Ratio): Measures image clarity; higher dB indicates less noise.
⁷ MTBF (Mean Time Between Failures): Predicts reliability over time.
⁸ REACH: EU regulation on chemical safety in products.
⁹ NIST (National Institute of Standards and Technology): U.S. guidelines for secure supply chains.
¹⁰ AQL (Acceptable Quality Limit): Sampling method for batch acceptance.
¹¹ SPC (Statistical Process Control): Monitors production variability.